Leading UK roof tile manufacturer Russell Roof Tiles has invested more than £500,000 over the past five years in its dedicated uPVC accessories manufacturing facility, reinforcing its commitment to delivering high-quality, fully integrated roofing systems.
The company has recently taken delivery of a new British-made, technologically advanced Dry Verge tool worth £85,000. The investment increases production capacity and enhances product quality, following the installation of a 400TN Borche injection moulding machine last year.
The latest upgrade forms part of Russell Roof Tiles’ wider programme of investment in tooling and manufacturing infrastructure. Based at the company’s specialised 28,000 sq ft plastics facility in Burton-on-Trent, the new tool will boost production of the firm’s expanding range of roofing accessories, including dry verge systems and fittings designed to complement its concrete roof tiles. Russell Roof Tiles uses advanced injection moulding technology to manufacture durable, high-quality plastic components.
This comes as Russell Roof Tiles urges specifiers to carefully assess the quality credentials of dry fix systems and accessories to ensure they are fully compliant, meet performance expectations and deliver long-term durability.
Unlike some generic alternatives, high-quality uPVC accessories are engineered specifically for individual tile profiles, ensuring a precise fit and improved reliability over time. Premium materials also offer greater UV stability, fire resistance and durability compared with commonly used alternatives such as polypropylene or high-impact polystyrene.
Daniel Hancox, Corporate Sustainability and Development Director at Russell Roof Tiles, said: By investing in advanced manufacturing technology, we are ensuring that our accessories and dry fix range meet the highest quality standards, delivering compatibility and long-term performance alongside our tiles.
“It is important that specifiers place as much emphasis on accessories and dry fix systems as they do on the tiles themselves. Key considerations include compliance with BS 8612, which sets the minimum quality and performance requirements for dry-fix roofing products.
“The material used should also be assessed carefully. Is the dry fix system made from a substance suitable for its intended use? Due to its high chlorine content, PVC is inherently self-extinguishing, difficult to ignite and does not readily support combustion. Cheaper alternative materials such as polypropylene, HIPS or nylon may not provide the same performance characteristics.”
Russell Roof Tiles’ dedicated plastics facility, which has been operational since 1997, manufactures a wide range of profile-specific accessories designed to fit seamlessly with the company’s concrete tiles. Products are tested for wind uplift resistance, water ingress and durability to ensure consistent performance across both new-build and refurbishment projects.
By specifying both tiles and accessories from Russell Roof Tiles, customers benefit from a fully compatible roofing system backed by the company’s RussSpec 15-year guarantee. This approach can also help reduce future maintenance issues and mitigate the risk of insurance claims, particularly as insurers increase scrutiny on roofing failures.
Daniel Hancox added: “Customers are increasingly recognising that mixing components from multiple suppliers is no longer best practice. Our uPVC accessories are being specified alongside tiles more frequently because they are engineered to work together. Combining incompatible products can compromise performance, create installation challenges and potentially invalidate warranties.”
Russell Roof Tiles is a national supplier of roof tiles and accessories, offering high-quality products designed for durability, sustainability and fast, reliable installation where compliance with modern building standards is critical.